Reactor Cleaning

Traditional reactor cleaning methods, such as "huff and puff," rely on gas dilution to purge free hydrocarbon gases and liquids. These methods are highly susceptible to channeling, where the gas follows the path of least resistance, leaving pockets of hydrocarbons behind. This leads to inefficient degassing of the vessel and creates dangerous liquid pockets, posing environmental hazards and safety risks to personnel during catalyst handling.

To address these issues, Clean Concepts has developed an advanced solution that incorporates the injection of proprietary chemistries, such as CC925/900, during the reactor cool-down or recycle phase. This innovative solvent technology not only improves the purging process but also introduces a cleaning capability that breaks down hydrocarbon binders and increases penetration into the catalyst bed. This results in significantly enhanced degassing and cool-down efficiency.

By effectively removing residual hydrocarbons, the flow of catalyst during removal is improved, leading to a safer and more efficient operation. The combined expertise of Clean Concepts and Petrodecon ensures a reliable and high-performance solution for reactor catalyst clearing, reducing risks and improving overall operational performance.